Mould Type |
Compression mould |
Mould Steel |
P20 / S50C / S45 |
Mould Cavity |
Single cavity / Multiple cavities / Multiple cavities with interchangeable inserts |
Heating System |
Oil heating / Electrical rods heating |
Ejection System |
Hydraulic eject with air assist / hydraulic pins |
Mould Cycle |
depends on mould steel, P20 could support around 300 thousand lifespans |
Lead Time |
60 days |
Liberal Mould specialises in composite mould and injection mould, we are capable of providing a one-off solution for our customers from mould development, design, and mould making to finished products according to our customer requirements.
The Auto Side Fender Mould is a precision-engineered mould specifically designed for creating side fenders used in vehicles. It employs Sheet Molding Compound (SMC), a composite material renowned for its mechanical properties. The mould ensures the production of high-quality, consistent, and durable side fenders that meet automotive standards.
Material: The mould utilizes SMC, which is a combination of fiberglass and resin. SMC is known for its lightweight nature and high strength, making it ideal for automotive components.
Design: The mould features a highly precise design to ensure accurate replication of side fender components. It incorporates advanced cooling and heating systems to enhance the efficiency of the molding process.
Durability: Constructed from high-grade steel and other robust materials, the mould is built to withstand the demands of high-volume production and maintain its performance over time.
1. Advantages
Enhanced Strength and Durability
Material Benefits: SMC provides nice strength-to-weight ratio, contributing to the overall durability of the side fenders. The composite material resists impacts and harsh environmental conditions, ensuring long-term performance.
Longevity: The Auto Side Fender Mould is designed to be highly durable, reducing wear and tear and extending the lifespan of the tool.
Cost-Effectiveness
Reduced Production Costs: The efficiency of the mould reduces cycle times and energy consumption, to lower production costs per unit.
Maintenance Savings: The mould's robust construction reduces the frequency of maintenance and repair, further cutting operational costs.
High-Quality Output
Consistency: The precision of the mould ensures that each side fender produced is uniform in quality and dimensions, meeting stringent automotive standards.
Finish: The mould achieves a high-quality surface finish on the side fenders, which is crucial for both aesthetic appeal and functional performance.
2. Key Features
Advanced Molding Technology
Precision Engineering: The mould is engineered with precision to ensure accurate and consistent molding of side fenders. It incorporates advanced technologies for precise control over temperature and pressure.
Cooling and Heating Systems: Integrated systems help regulate the temperature during the molding process, ensuring optimal conditions for SMC curing and reducing cycle times.
Customization Options
Flexible Design: The mould can be customized to accommodate different side fender designs and specifications, providing flexibility for various automotive applications.
Adjustable Parameters: Features such as adjustable clamping and molding pressure allow for fine-tuning to meet specific production requirements.
Ease of Use
User-Friendly Operation: The mould is designed for ease of operation, with intuitive controls and fewer setup time. This enhances productivity and reduces the learning curve for operators.
Maintenance Accessibility: Components of the mould are easily accessible for maintenance and cleaning, ensuring smooth operation and reducing downtime.
3. Applications
Automotive Manufacturing
Mass Production: Ideal for high-volume production of automotive side fenders, the mould supports efficient and cost-effective manufacturing processes.
Customization: Suitable for producing side fenders for various vehicle models, accommodating different design requirements and specifications.
Aftermarket Parts
Replacement Components: The mould is also used in the production of replacement side fenders for vehicles, catering to the aftermarket segment.
Customization: Allows for the creation of custom side fenders, including variations in design, color, and finish.
Prototyping
Design Testing: The mould is utilized for creating prototypes of side fenders, enabling designers and engineers to test and refine their concepts before full-scale production.