Mould Type |
Compression mould |
Mould Steel |
P20 / S50C / S45 |
Mould Cavity |
Single cavity / Multiple cavities / Multiple cavities with interchangeable inserts |
Heating System |
Oil heating / Electrical rods heating |
Ejection System |
Hydraulic eject with air assist / hydraulic pins |
Mould Cycle |
depends on mould steel, P20 could support around 300 thousand lifespans |
Lead Time |
69 days |
Liberal Mould specialises in composite mould and injection mould, we are capable of providing a one-off solution for our customers from mould development, design, and mould making to finished products according to our customer requirements.
The Dongfeng Mengshi M182 Front Door is engineered for durability, safety, and aesthetic appeal. Designed to fit the Dongfeng Mengshi M182 vehicle, this front door is integral to both the vehicle's structural integrity and its overall visual impression. The door is crafted using advanced techniques that ensure a good balance between strength and lightweight construction, crucial for enhancing vehicle performance and efficiency.
1. Key Features
Composite Material Construction: The front door is manufactured using composite materials, which include high-quality SMC (Sheet Molding Compound). SMC is known for its nice strength-to-weight ratio, corrosion resistance, and impact resistance. This material choice ensures the front door can withstand harsh environmental conditions while maintaining its structural integrity.
Precision Injection Moulding: Liberal Mould utilizes advanced injection moulding technology to produce the front door. This process ensures high accuracy in the door’s dimensions and fit, which is essential for seamless integration with the vehicle’s frame. The moulding process also facilitates complex designs and fine detailing, enhancing the door's functionality and aesthetics.
Custom Design and Development: The Dongfeng Mengshi M182 Front Door is customized to meet specific customer requirements. Liberal Mould’s expertise in composite and injection moulding allows for tailored solutions that address unique design preferences and functional needs. This customization includes adjustments in size, shape, and additional features like integrated windows and locking mechanisms.
2. Advantages
Enhanced Durability: The use of SMC materials and advanced moulding techniques results in a front door that is highly resistant to wear and tear. Its robust construction ensures long-term performance, even under extreme conditions, reducing the need for frequent repairs or replacements.
Weight Efficiency: The lightweight nature of the SMC material contributes to the overall weight reduction of the vehicle. A lighter front door enhances fuel efficiency and improves handling, contributing to a more economical and enjoyable driving experience.
Improved Safety: The Dongfeng Mengshi M182 Front Door is designed with safety as a priority. Its impact-resistant properties help protect passengers in the event of a collision. Additionally, the precision fit and finish contribute to the vehicle’s overall safety by ensuring a secure and reliable door closure.
3. Manufacturing Process
Liberal Mould specializes in the entire lifecycle of the front door's production, from initial design to the final product. The process involves several key steps:
Mould Development: The first step is the development of custom moulds tailored to the specific requirements of the Dongfeng Mengshi M182 Front Door. This phase involves detailed design work and engineering to ensure that the moulds meet all necessary specifications and quality standards.
Design and Engineering: Our design team collaborates with customers to create detailed schematics and prototypes of the front door. This phase includes testing and refinement to ensure that the final product meets all functional and aesthetic requirements.
Injection Moulding and Production: Using advanced injection moulding techniques, we produce the front door with high precision. The SMC material is carefully moulded to achieve the desired shape and strength. Quality control checks are conducted throughout the production process to maintain high standards.
Finishing and Assembly: Once the moulding is complete, the front door undergoes finishing touches, including painting and assembly of additional components such as hinges and locking mechanisms. The final product is then subjected to rigorous testing to ensure it meets all performance and safety standards.