Mould Type |
Compression mould |
Mould Steel |
P20 / S50C / S45 |
Mould Cavity |
Single cavity / Multiple cavities / Multiple cavities with interchangeable inserts |
Heating System |
Oil heating / Electrical rods heating |
Ejection System |
Hydraulic eject with air assist / hydraulic pins |
Mould Cycle |
depends on mould steel, P20 could support around 300 thousand lifespans |
Lead Time |
50 days |
Liberal Mould specialises in composite mould and injection mould, we are capable of providing a one-off solution for our customers from mould development, design, and mould making to finished products according to our customer requirements.
In the automotive industry, the precision and durability of car body parts are paramount for ensuring vehicle safety, performance, and aesthetic appeal. The LFT/GMT (Long Fiber Thermoplastic/Glass Mat Thermoplastic) Automotive Car Body Mould represents a advanced advancement in automotive manufacturing technology. This mould is specifically designed to cater to the rigorous demands of modern vehicle production, offering a blend of strength, flexibility, and efficiency.
1. Advanced Material Composition
The LFT/GMT Car Body Mould is crafted using Long Fiber Thermoplastic (LFT) and Glass Mat Thermoplastic (GMT) materials, which are renowned for their mechanical properties.
LFT (Long Fiber Thermoplastic): LFT materials incorporate long glass fibers embedded in a thermoplastic matrix. These fibers significantly enhance the material's strength, stiffness, and impact resistance, making them ideal for high-performance automotive parts. The long fibers ensure that the material retains its structural integrity under various stress conditions.
GMT (Glass Mat Thermoplastic): GMT is a composite material consisting of chopped glass fibers within a thermoplastic resin. This combination offers nice dimensional stability, high impact resistance, and low weight, which are crucial for optimizing vehicle performance and fuel efficiency.
2. Precision Engineering
The LFT/GMT Car Body Mould is engineered to meet high standards of precision and accuracy.
High Tolerance Manufacturing: The mould is produced using advanced machining techniques to ensure tight tolerances. This precision ensures that each automotive body part produced fits goodly, reducing the need for additional adjustments during assembly.
Customizable Design: The mould can be tailored to specific vehicle designs, accommodating various shapes, sizes, and structural requirements. This customization allows manufacturers to produce a wide range of body parts, from exterior panels to structural components, with exacting specifications.
3. Enhanced Performance and Durability
The incorporation of LFT and GMT materials in the mould results in outstanding performance characteristics.
Strength and Impact Resistance: The long fibers in LFT materials provide good tensile strength and impact resistance, which are crucial for safeguarding the vehicle's integrity in collision scenarios. GMT materials also contribute to high impact resistance, ensuring that the body parts withstand harsh driving conditions and minor accidents.
Lightweight Design: The combination of LFT and GMT materials results in a lighter mould compared to traditional metal or composite moulds. This reduction in weight translates to lighter car body parts, which can improve fuel efficiency and overall vehicle performance.
4. Cost-Efficiency and Sustainability
The LFT/GMT Car Body Mould offers significant advantages in terms of cost and environmental impact.
Reduced Production Costs: The efficiency of LFT/GMT moulding processes leads to lower production costs. The materials used in the mould allow for faster production cycles and reduced waste, contributing to cost savings for manufacturers.
Sustainable Manufacturing: Both LFT and GMT materials are recyclable, supporting environmentally friendly manufacturing practices. By utilizing these materials, manufacturers can reduce their environmental footprint and contribute to sustainability in the automotive industry.
5. Versatility and Application
The LFT/GMT Automotive Car Body Mould is highly versatile and can be used in various automotive applications.
Diverse Applications: The mould is suitable for producing a wide range of automotive parts, including exterior panels, interior components, and structural elements. This versatility makes it an invaluable tool for automotive manufacturers looking to streamline their production processes.
Compatibility with Modern Vehicles: The mould is designed to accommodate the complex geometries and advanced features of modern vehicles. It supports the production of parts with intricate designs and high-performance requirements.