Cover Shape |
Round / Rectangle / Square |
Cover Load |
A15, B125, C250, D400; according to customer standards requirement |
Mould Type |
Compression mould |
Mould Steel |
P20 / S50C / S45 |
Mould Cavity |
Single cavity / Multiple cavities / Multiple cavities with interchangeable inserts |
Heating System |
Oil heating / Electrical rods heating |
Ejection System |
Hydraulic eject with air assist / hydraulic pins |
Mould Cycle |
depends on mould steel, P20 could support around 300 thousand lifespans |
Lead Time |
50 days |
Liberal Mould specialises in composite mould and injection mould, we are capable of providing a one-off solution for our customers from mould development, design, and mould making to finished products according to our customer requirements.
The SMC Square Manhole Frame Mould is an advanced manufacturing solution designed to produce high-quality manhole covers and frames. This mould is specifically tailored for the production of SMC (Sheet Molding Compound) materials, which are widely recognized for their durability, versatility, and cost-effectiveness.
Advantages of SMC Square Manhole Frame Mould
1. Lightweight
One of the significant advantages of using the SMC Square Manhole Frame Mould is the lightweight nature of the products it creates. Traditional manhole covers made from materials like cast iron are heavy, making them difficult to handle and install. In contrast, SMC manhole covers are much lighter, which not only simplifies the installation process but also reduces transportation costs. This lightweight characteristic makes it easier for workers to manage, to faster and more efficient project completion.
2. Corrosion Resistance
SMC material is inherently resistant to corrosion, a crucial advantage in environments where manhole covers and frames are exposed to harsh weather conditions, chemicals, and moisture. The SMC Square Manhole Frame Mould produces covers and frames that maintain their structural integrity over time, reducing the need for frequent replacements and repairs. This corrosion resistance ensures long-term durability and reliability, making it an ideal choice for infrastructure projects in various settings.
3. Non-Conductive
Another important feature of the SMC material used in these moulds is its non-conductive nature. In applications where electrical safety is a concern, such as in telecom and electrical infrastructure, the non-conductive properties of SMC manhole covers provide an added layer of protection. This feature reduces the risk of electrical accidents, making SMC Square Manhole Frame Moulds a choice in projects where safety is paramount.
4. Anti-Theft
The SMC Square Manhole Frame Mould produces manhole covers that are less prone to theft compared to traditional metal covers. The non-metallic nature of SMC materials makes them unattractive to thieves, who often steal metal covers for their scrap value. By choosing SMC manhole covers, municipalities and construction companies can reduce the occurrence of theft and the associated costs of replacing stolen covers.
5. Customizable
One of the standout features of the SMC Square Manhole Frame Mould is its versatility and ability to be customized according to specific project requirements. Whether the need is for a particular size, shape, or design, the mould can be tailored to meet those demands. This customization capability allows for greater flexibility in meeting the unique needs of various infrastructure projects, ensuring that the final product fits seamlessly into the intended application.
6. Cost-Effective
Cost-effectiveness is a key consideration in any infrastructure project. The SMC Square Manhole Frame Mould offers significant cost savings over the long term. The initial investment in the mould is offset by the lower material costs, reduced transportation expenses, and fewer maintenance required for SMC manhole covers. Additionally, the durability and longevity of SMC products mean fewer replacements, further contributing to the overall cost savings.
Product Application
The SMC Square Manhole Frame Mould is widely used in various applications, including:
Construction Sites: Ideal for new construction projects where durable and lightweight manhole covers are required.
Water Systems: good for water management systems where corrosion resistance is essential.
Telecommunications: Provides non-conductive covers, ensuring safety in telecom infrastructure.
Urban Infrastructure: Used in cities for public utilities, reducing theft and increasing longevity.