Cover Shape |
Round / Rectangle / Square |
Cover Load |
A15, B125, C250, D400; according to customer standards requirement |
Mould Type |
Compression mould |
Mould Steel |
P20 / S50C / S45 |
Mould Cavity |
Single cavity / Multiple cavities / Multiple cavities with interchangeable inserts |
Heating System |
Oil heating / Electrical rods heating |
Ejection System |
Hydraulic eject with air assist / hydraulic pins |
Mould Cycle |
depends on mould steel, P20 could support around 300 thousand lifespans |
Lead Time |
50 days |
Liberal Mould specialises in composite mould and injection mould, we are capable of providing a one-off solution for our customers from mould development, design, and mould making to finished products according to our customer requirements.
The SMC Manhole Cover Mould is a specialized tool designed for the production of high-strength, durable manhole covers, typically used in infrastructure construction projects. Made using Sheet Molding Compound (SMC), a composite material known for its properties, these moulds ensure that the final product is resistant to corrosion, weathering, and heavy loads. Our company specializes in composite moulds and injection moulds, offering comprehensive solutions that include mould development, design, and manufacturing tailored to our customers' specific requirements.
Key Features
Durability and Strength
The SMC Manhole Cover Mould is engineered to produce covers that are goodly strong and durable. The use of SMC material ensures that the covers can withstand significant weight and pressure, making them ideal for use in areas with heavy traffic or industrial environments.
SMC material is known for its high tensile strength, which translates into manhole covers that resist cracking and breaking, even under extreme conditions.
Lightweight Design
Despite their strength, SMC manhole covers are significantly lighter than their metal counterparts. This lightweight nature makes them easier to handle and install, reducing the risk of injury during transportation and placement.
The lighter weight also contributes to lower transportation costs and simplifies the installation process, making it a more efficient option for large-scale infrastructure projects.
Customizable Design
Our company offers a high degree of customization in the design of SMC Manhole Cover Moulds. We work closely with our clients to develop moulds that meet specific size, shape, and load-bearing requirements.
The design flexibility allows for the incorporation of various patterns, logos, or text into the moulds, providing an opportunity for branding or identification on the final manhole covers.
Advantages
High Precision Manufacturing
Our SMC Manhole Cover Moulds are crafted with precision engineering, ensuring that each mould produces consistent, high-quality covers. The precise fit and finish of the covers result in a secure and reliable installation, preventing issues such as water leakage or misalignment.
The high precision also ensures that the moulds have a long operational life, providing consistent performance over many production cycles.
Eco-Friendly Material
SMC is an environmentally friendly material, as it can be made from recycled fibers and resins. The production process for SMC manhole covers generates less waste compared to traditional metal casting, making it a more sustainable choice for infrastructure projects.
Additionally, SMC covers are non-toxic and do not release harmful substances into the environment, making them safe for use in urban areas and near water sources.
Cost-Effective Solution
The combination of durability, lightweight design, and corrosion resistance makes SMC manhole covers a cost-effective solution for infrastructure construction. The reduced need for maintenance and replacements leads to lower long-term costs, making it an attractive option for budget-conscious projects.
Our ability to provide a one-off solution, from mould development and design to finished products, further enhances the cost efficiency by streamlining the production process and reducing lead times.
Applications
Urban Infrastructure: Ideal for use in city streets, sidewalks, and other urban areas where manhole covers are subjected to frequent pedestrian and vehicular traffic.
Industrial Zones: Suitable for installation in industrial parks and manufacturing facilities, where resistance to chemicals and heavy loads is essential.
Utility Networks: good for covering utility access points in water, gas, and electrical networks, ensuring safety and easy maintenance access.